Chemical & Slurry Supply System
Boost your productivity with our high-performance chemical and slurry supply systemWe guarantee reliability and safety.
- Overview
- APPLICATION AREA
- Equipment features
Optimal Chemical Supply by Chemical & Slurry Supply System
A chemical & slurry supply system is deployed in industrial areas, or different infrastructures, for providing a reliable and safe supply of chemicals. It encompasses various components and processes by ensuring that chemicals are available in the correct amounts and concentrations. A powerful chemical & slurry supply system enhances the safety and availability of the required chemicals.
Efficiency Increase
A well organized chemical supply process can provide chemicals safely and efficiently. This leads to an optimized use of resources and to a smooth flow of request- processes.
Cost-Savings
An effective chemical supply system can help achieve efficient inventory management, by targeted consolidation of purchases and negotiation of volume discounts, thus resulting in immediate savings.
Quality Assurance
An internal control system allows for the tracking and recording of the amounts of chemicals consumed. This facilitates the avoidance of supply of potential bottlenecks at a good time, ensuring the safety and reliability of supply processes.
Time Saving
An effective chemical & slurry supply system minimises idle times and delays in production processes, thus promoting increased productivity.
Traceability and Trackability
The chemical supply system, offers the ability to document chemical consumption without gap. This is especially important for product traceability, regulatory compliance, and for identifying potential safety- or quality issues.
Semiconductor industry
In semiconductor manufacturing, highly pure gases such as nitrogen, hydrogen, oxygen, and argon are required. Gas supply systems ensure that these gases are delivered to the various processes in controlled quantities and with high purity, for example, for etching, deposition, or cleaning of wafers.
Pharmaceutical industry
In pharmaceutical production, gases such as nitrogen, oxygen, carbon dioxide, and compressed air are used. Gas supply systems ensure the safe and reliable provision of these gases for various applications, such as the inerting of containers, packaging, or controlling chemical reactions.
Chemical industry
The chemical industry uses gases such as nitrogen, hydrogen, oxygen, argon, and others for various purposes, including reaction control, gas mixing, or the inertization of reaction vessels. Gas supply systems provide these gases in the required quantities and with the appropriate pressure and purity specifications.
Photovoltaic industry
Gas supply systems in the photovoltaic industry are specialized facilities that enable a controlled provision of gases for various production processes. These processes are crucial for the manufacturing of solar cells and modules. The gas supply systems ensure that gases are fed into the production facilities in the correct quantities, pressures, and intervals.
LED industry
Gas supply systems in the LED industry are specialized facilities that enable a controlled provision of gases for various LED manufacturing processes. These gases are crucial for epitaxy, doping, oxidation, and cleaning of semiconductor layers to produce high-quality LEDs. Gas supply systems ensure that the required gases are precisely dosed and introduced into the production process to ensure efficient and safe LED manufacturing.
Research and Development
Gas supply systems in research are specialized facilities that provide precise and controlled delivery of gases for various scientific experiments and investigations. They are used in fields such as chemistry, physics, materials science, environmental science, and biotechnology. These systems supply gases for chemical reactions, material synthesis, gas analysis, physical experiments, and other research applications. Accurate control of gas supply is crucial for achieving precise and reproducible research results. Safety in handling gases in research is a high priority, which is why high-quality gas supply systems and safety protocols are employed.
Standard Functions
- For holding 60L to 1000L, drums or IBC’s may be placed inside the cabinet, or externally
- Fully automatic pump switching function for an interruption-free feed of chemicals
- Automatic system shutdown by hardware safety interlocks
- Pressure monitoring and regulation of the supply line, ensuring a constant pressure at the point of use
- Centrifugal pump for high flow applications
- Redundant pumps and filters possible
- Automatic pump and filter venting, if required
- Manual flushing and cleaning of the system
- Monitoring of filter service life via differential pressure monitoring, upstream and downstream of the filter
- Nitrogen blanketing of the chemicals in barrels or containers, if required
- UPW or UN2 spray gun
- Additional pressure sensors for auxiliary media within the pneumatic system
Control Panel
- Siemens SIMATIC S7 series PLC
- Siemens SIMATIC Comfort Panel HMI
- User authorization and password protection HMI
- Multilingual operating instructions on the HMI
- Manual operation of pneumatic valves
- Integration with a monitoring and data collection system for system control.
- Access for service and maintenance via remote control module
Safety Functions
- Insulated process and electrical casings
- CDA flushing function of the electrical casing
- Audible and visual alerts and warnings
- Local and remote EMO (Emergency Off) detection of exhaust gas flow
- Leakage detection in the casing
- Door locking system
- Failure Mode and Effect Analysis (FMEA)
Options
- Vibration damper, stroke counter and leakage detection for diaphragm pumps
- Chemical recirculation via ring-line
- Temperature monitoring
- Daily tank capacity up to 2000 l inside the cabinet
- Automatic chemical quality analysis during delivery (optional online measurement technology)
- Day-tank housing
- High-precision radar sensor for level monitoring of the day-tank
- Measurement of pressure and flow at pump outlet
- Consumption monitoring
- FM4910 fire protection plastic casing
- Automatic system flushing and cleaning
- Platform scale for online level-monitoring
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